Large Scale Homogenizer
Multi-block design allows for easy assembly and maintenance of the large-scale homogenizer.
The four sides of the doors are movable and easy to install ad maintain.
It is possible to select different flows from 7000L/h to 20000L/h.
The pump head materials could be adjusted.
The diaphragmatic pressure gauge and digital pressure gauge are optional.
If you’d like to learn more about the large-scale homogenizer, feel free to contact us.
LDTD Large Scale Homogenizer
The production of the large homogenizer is large, suitable for milk factories with large daily output demand, juice beverage factories, and so on.
LDTD large-scale homogenizers are equipped with 3 pieces of pistons, 4 pieces of pistons, and 5 pieces of pistons. The more pistons, the machine works more stably.
Large Scale Homogenizer Seriers
Capacity: 7000L/h
Maximum pressure: 25Mpa
Work pressure: 0-20Mpa
Capacity: 10000L/h
Maximum pressure: 25Mpa
Work pressure: 0-20Mpa
Capacity: 15000L/h
Maximum pressure: 25Mpa
Work pressure: 0-20Mpa
- Large Scale Homogenizer Parameter
- How to Make a Large Scale Homogenizer?
| Model | Rated flow（l/h） | Max Pressure（Mpa) | Work Range（MPa） | Weight (kg) |
Size (cm) |
Power (Kw) |
| GJB4000-40 | 4000 | 40 | 0-32 | 2800 | 155x123x165 | 55 |
| GJB5000-40 | 5000 | 40 | 0-32 | 2800 | 155x123x165 | 65 |
| GJB7000-25 | 7000 | 25 | 0-20 | 2800 | 155x123x165 | 65 |
| GJB3000-60 | 3000 | 60 | 0-48 | 2800 | 155x123x165 | 65 |
| GJB4000-60 | 4000 | 60 | 0-48 | 2800 | 155x123x165 | 65 |
| GJB2000-80 | 2000 | 80 | 0-64 | 2800 | 155x123x165 | 55 |
| GJB3000-80 | 3000 | 80 | 0-64 | 3000 | 158x130x165 | 90 |
| GJB4000-80 | 4000 | 80 | 0-64 | 3000 | 158x130x165 | 90 |
| GJB8000-25 | 8000 | 25 | 0-20 | 2800 | 155x123x165 | 65 |
| GJB10000-25 | 10000 | 25 | 0-20 | 3000 | 158x130x165 | 75 |
| GJB1500-100 | 1500 | 100 | 0-80 | 2800 | 155x123x165 | 55 |
| GJB2500-100 | 2500 | 100 | 0-80 | 3000 | 158x130x165 | 90 |
| GJB10000-40 | 10000 | 40 | 0-32 | 4000 | 190x145x165 | 132 |
| GJB12000-40 | 12000 | 40 | 0-32 | 4300 | 195x145x170 | 160 |
| GJB15000-25 | 15000 | 25 | 0-20 | 4000 | 185x145x160 | 110 |
It requires a series of processing steps to manufacture a large-scale homogenizer. The processing steps are as follows:
Multi-purpose Large Scale Homogenizer
Large-scale homogenizers are versatile, and they can be used in milk plants with high production and juice plants with high demands.
Big printing and dyeing plants also need large-scale homogenizers to produce dyes for them.
Graphene and carbon nanotube processing plants also need to use large-scale homogenizers to process their products.
Large Scale Homogenizer Benifits
LDTD large-scale homogenizers can provide large throughput per hour, so increase production capacity for you and ensure your delivery speed and improve customer satisfaction.
Large-scale homogenizers have enough energy to support the needs of high-pressure homogenization. In particular, graphene, carbon nanotubes, and dyes require high-pressure homogenizers.
Materials Applied In a Large Scale Homogenizer
Our large-scale homogenizers are made of all kinds of metals. The metals used offer excellent characteristics and advantages.
Stainless steel 316L: Stainless steel 316L has good processing performance. Pitting resistance, especially excellent high-temperature strength, excellent intergranular corrosion resistance.
Brass: It is a kind of corrosion-resistant material. It is very lightweight and is ideal for working with stainless steel.
Related Products
Large Scale Homogenizer: Ultimate FAQ Guide
Refer to this guide before you choose any large-scale homogenizers. Here you will find information about large-scale homogenizers. Please find below:
There are not many flow options for large-scale homogenizers.
There are only five flow rates for products that use conventional pressure. 7000L/h, 8000L/h, 10000L/h, 15000l/h, 20000l/h.
For products that require higher pressure, there can be more flow options. The more flow options are listed in the parameter table above.
It usually takes 30-60 days to produce a large-scale homogenizer.
For large-scale homogenizers, the needs of buyers are different, and the models required are various, so it is impossible to prepare in stock. On the other hand, there are not many buyers who purchase large-scale homogenizers.
When the large-scale homogenizer order is confirmed, we will start by buying raw materials, so it takes longer than the regular order.
You need to consider some factors before purchasing a large-scale homogenizer.
I. Capacity
You can choose the right capacity based on the equipment before and after the homogenizer. You can also opt for the flow rate according to the production capacity you planned.
II. Homogenization Pressure
For conventional products such as milk, yogurt, and ice cream, this can be ignored. For other products, you can use the recommendations of your product engineers. If the engineer can’t determine the pressure, you can refer to your peer options.
If you don’t get the answers you want, we can offer advice based on our industry experience
Homogenization pressure is a very important factor, which not only affects the effect of homogenization but also relates to the size of the machine shape and the cost of large-scale homogenizer manufacturing.
III. Raw Material
Raw material selection affects the cost of the whole machine.
Materials used for pump heads Could be stainless steel 304, stainless steel 316L, duplex stainless steel 2205, and other materials. Stainless steel 304 is more cost-effective than stainless steel 316L. Duplex stainless steel 2205 and the other better materials are more expensive than stainless steel 304.
The material used for the frame can be the ordinary iron square pipe or the stainless steel 304 square pipe. The cost of stainless steel square pipe is clearly higher than the cost of iron materials.
The thickness of the material influences its price as well. Choose the fittable material that meets your needs.
Don’t give up quality for a lower price, because cheap always costs more. Whatever, make sure the raw materials are high quality and functional.
IV. Quality
The large-scale homogenizer is a device that is used to break down particles and mix fluids in large volumes. Some of the advantages of using a large-scale homogenizer include:
- Efficient Mixing: The large-scale homogenizer is designed to provide efficient mixing of liquids and particles. It can quickly and uniformly mix different substances, which reduces the time and effort required for mixing.
- High Product Quality: Homogenization helps to reduce particle size and distribute the substances evenly, which improves the product’s quality. The large-scale homogenizer ensures consistent and uniform mixing, which results in a high-quality end product.
- Increased Shelf Life: Homogenization can also help to increase the shelf life of products. By reducing particle size, the homogenizer can prevent the settling of solids and the separation of liquids, which extends the product’s shelf life.
- Better Texture: The large-scale homogenizer can improve the texture of certain products, such as creams and lotions. It can break down particles and create a smoother, more consistent texture.
- Cost-Effective: Using a large-scale homogenizer can be cost-effective in the long run. By reducing the processing time and improving product quality, it can reduce production costs and increase profits.
Overall, the large-scale homogenizer is a valuable tool for industries that require efficient and consistent mixing of large volumes of liquids and particles. It can improve product quality, increase shelf life, and reduce production costs, making it a worthwhile investment for many businesses.
Installing a large homogenizer requires careful planning and preparation to ensure a smooth and safe installation process. Here are some of the things that need to be prepared before installing a large homogenizer:
- Equipment Selection: The first step in preparing for the installation of a large homogenizer is to select the right equipment for the job. Consider the specific requirements of your process and choose a homogenizer that is designed to handle the type of fluid and volume that you need.
- Site Preparation: Before installing the homogenizer, the site needs to be prepared. This includes ensuring that there is enough space for the homogenizer, proper ventilation and lighting, and access to power and utilities.
- Safety Measures: Homogenizers can be dangerous if not handled properly, so it’s important to take the necessary safety measures before installation. This includes wearing protective gear, such as gloves and eye protection, and ensuring that the installation site is free of any hazards.
- Electrical and Plumbing Connections: The homogenizer will need to be connected to the electrical and plumbing systems of the facility. This may involve installing new wiring, piping, or other infrastructure to accommodate the homogenizer’s needs.
- Installation Team: Homogenizers are complex pieces of equipment, and their installation requires skilled professionals. Make sure to assemble a team of experienced technicians who can safely and efficiently install the homogenizer.
- Testing and Calibration: After installation, the homogenizer should be thoroughly tested and calibrated to ensure that it is functioning properly. This may involve adjusting settings or making minor modifications to optimize performance.
By taking these steps, you can ensure that your large homogenizer is installed safely and effectively and that it will deliver reliable performance over the long term.